From Roll to Revenue – Watch the 25-Second Video
The Ultimate All-in-One Machine for Jumbo Rolls
Forget complex lines. The Citadel-J condenses what used to take multiple machines, operators, and square meters… into a single, compact, intelligent monoblock. That’s the Shemesh difference.
WHY THE CITADEL-J IS A GAME CHANGER
While most packaging lines require 3–5 separate machines, and multiple operators, to handle jumbo nonwoven rolls, the Citadel-J combines everything in one:
- One machine
- One operator
- One smart investment
VALUE DELIVERED:
- Speed: Up to 12ppm for jumbo rolls – unmatched in an all-in-one format
- Simplicity: Fewer operators, less floor space, no manual handling
- ROI: Fast setup, ultra-low downtime, and minimal waste = higher profits
- Quality: Built-in QC and checkweigher for consistent results, batch after batch
- Flexibility: Works with rolls up to Ø230mm and bags up to 500mm height
“It’s not just a bagger – it’s a fully automated packaging brain for jumbo wipes rolls.”
WHAT IT REPLACES
Traditional Multi-Machine Line:
- Jumbo Rolls Feed – lacks an integrated, synchronized feed system for large rolls
- Bags Magazine – no unified flow; components fed manually or via disconnected conveyors
- Bag Opener – custom system, often manual adjustments
- Bag Inflator – standalone air-injection module
- Roll Stuffer – bulky stuffing machine with manual roll orientation
- Liquid Filler – typically separate, risking foam/spill
- Sealing Unit – dedicated top-sealer with extra cooling unit
- Discharge & QC – separate checkweigher & reject system
- Liquid Tank – external or floor-mounted tank
- Roll Inlet System – manual or inline integration
Requires 3–4 machines, 2+ operators, coordination, and more space
WHAT IT REPLACES – SIDE-BY-SIDE COMPARISON
| Traditional Line | Citadel-J All-in-One |
|---|---|
| No synchronized feed system for jumbo rolls | Servo-synchronized jumbo roll unwinder |
| Separate Bags Magazine feed system | Integrated bags magazine and feed inlet |
| Standalone Bag Opener (often manual adjustment) | Servo-controlled bag opening station |
| External Air Inflation Module | Precision air-injection built into turret |
| Bulky Roll Stuffer with manual roll guidance | Smart servo-driven vertical roll stuffing |
| Separate Liquid Filler prone to foaming/spills | Built-in 2-step anti-foam liquid filling from smart tank |
| Dedicated Top Sealer + cooling unit | Automatic sealing + integrated cooling zone |
| Standalone Checkweigher / QC station | QC + reject integrated into discharge station |
| Floor-mounted Liquid Tank | Smart internal liquid tank integrated into the block |
| Manual or inline Roll Inlet system | Fully synchronized servo-driven logs inlet |
| ♂️ Requires 2–3 operators, large floor space | 1 operator, compact monoblock < 2m x 2m |
ALL-IN-ONE CITADEL-J MONOBLOCK
- Integrated Bags Magazine & Feed Inlet
- Smart Bag Opening + Inflation in sequence
- Servo-driven Vertical Roll Stuffing from Logs Inlet
- Proprietary 2-Step Liquid Filling from internal Smart Tank
- Top Sealing + Cooling in one indexed cycle
- Built-in Discharge Conveyor + QC/Reject Station
One operator, one system, one footprint (<2x2m) – for complete jumbo roll packaging.
Explore Smarter Packaging with the Canister Monoblock System
Meet Us at WOW International Conference 2025
July 21 – 24, 2025 | Hilton Columbus Downtown, Columbus, Ohio. Make your appointment here
What We Offer:
- Complete Turnkey Solutions – Canisters
- Complete Turnkey Solutions – Buckets
- Automatic Stacker & Bundler
- End-of-Line Machinery: Case packers, palletisers, and depalletisers.
- Turnkey Packaging Solutions: Custom solutions for all types of containers or packaging, supporting both free-flowing and viscous liquids.
- Monoblock Packaging Solutions: Compact systems integrating feeding, sealing, filling, capping, weighing, labeling, and quality control.
Ready to upgrade your wet wipes production? Let’s talk.
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